Background Information

DEMONS: DATA ENGINE MANAGEMENT ON STEROIDS

Engine Sensors - In order to provide the correct amount of fuel and spark for every operating condition, the engine control unit (ECU) has to monitor a number of input sensors. Here are just a few:

  • Oxygen sensors (O2) - Monitors the amount of oxygen in the exhaust so the ECU can determine how rich or lean the fuel mixture is and make adjustments accordingly

  • Throttle position sensor - Monitors the throttle valve position (which determines how much air goes into the engine) so the ECU can respond quickly to changes, increasing or decreasing the fuel rate as necessary

  • Coolant temperature sensor - Allows the ECU to determine when the engine has reached its proper operating temperature

  • Manifold absolute pressure sensor - Monitors the pressure or vacuum of the intake manifold

 

  • Engine speed sensor - Monitors engine speed, which is one of the factors used to calculate the pulse width

  • Exhaust Gas Temperature (EGT) - Monitors engine exhaust gas temperature to indicate a lean fuel condition in a cylinder

DEMONS software

Data Screen

Screen shot of a typical data log of a run from all channels. Data is collected at each cylinder firing. You can zoom in/out. Overlay multiple runs. Markers allow you to view all channels at any point in time. Marker is the light blue vertical line just past 1.800 on the horizontal scale at the bottom of the screen. Data is logged at each cylinder firing. You can zoom in/out and overlay multiple runs.
 




 Dashboard

This screen emulates your cars instrument panel. Set your marker and click dashboard in the menu bar. All your sensors will be displayed with their applicable values at that moment in time set by your marker. KAM software can display live data. When linked to a running car you can open the dashboard to monitor all your sensors in real time.



Button Parameters

Data screen setup is all done here. Each sensor's output is graphically displayed on the screen. You can change the color, screen scale, and line type for each sensor's display.
 



Configuration Panel 

DEMONS is capable of monitoring almost all OEM and after-market engine sensors. Here is where you would configure the system by entering the your sensors specifications according to the manufacturer. On the right side of the image below you can see where you would select which sensors will be display on the data screen.
 


 
Main Fuel Table

This is sometimes refered to a fuel MAP, not to be confused with the manifold absolute pressure sensor mentioned above. Each square represents a cell. Each cell can be configured independantly. Highlighted cell indicates that when our engine is at 2000 rpm and our manifold press is 21.26 MAP we want to be injecting 303 lbs/hr of fuel.

  • Our fuel injector will be be open for 4129 millionths of a second
  • 12% of that time the intake will be open
  • 6.9% of the maximum fuel available
  • the injector will pulse width of 4129 micro seconds
  • maximum fuel available is 58900 micro seconds

Atmospheric air pressure is often given in millibars where "standard" sea level pressure is defined as 1013.25 mbar (hPa), equal to 1.01325 bar, around 14 psi. 
  
 


EGT Fuel Override 

DEMONS system compensates each cylinder based on exhaust gas temperature (EGT). In the screen shot below you can see we have disabled the EGT override until exhaust temperature is over 1060 degrees. Once temperature exceeds 1060 KAM will use up to 25% more fuel above the main fuel lookup table value for that cell to lower the temperature. This fuel enrichment is on a linear scale from 1060 to 1130 degress EGT. If our EGT exceeds 1400 KAM will lower the temperature by turning off the fuel and spark. 

 


O2 Table

Using the O2 table you can enrich or lean the air fuel mixture as necessary with a O2 sensor in each header tube. Each cell in this table is the desired ratio at a given rpm. In this screen shot we are telling the DEMONS system to add up to 4% more fuel or remove 3% fuel to maintain 4.88 air fuel ratio at 6900 rpm with a 79.02 MAP. 

 


Cylinder Balance Control

Based on engine performance you can adjust individual cylinders in the cylinder balance table to compensate for any air/fuel irregularites in the intake manifold. 


 


Engine Timming

The DEMONS system has five different timing tables one for each gear and also one for staging . The last RPM row of the timing table will be your rev limiter for that event. 



 

 


Error And Controls

DEMONS also logs errors and all control functions. For example in this screen shot note the following conditions logged by the DEMONS system.

  • Our rev limit was hit 221 times
  • Cylinder #1 had 145 over temperature corrections
  • Cylinder #2 had a max EGT or 2047 degrees
  • Cylinder #3 had an average EGT of 1116 degrees